Інструкція з експлуатації очищувача та тестера паливних форсунок AUTOOL CT160

1. Вступ

The AUTOOL CT160 is an advanced automotive fuel injector cleaner and tester designed for both automotive and motorcycle fuel injectors. This device integrates ultrasonic cleaning technology with microcomputer-controlled oil pressure for stable and precise testing. It supports simultaneous cleaning and testing of up to four fuel injectors, simulating various engine working conditions to accurately diagnose and clean injectors. Its compact design and ease of use make it suitable for small to medium-sized repair shops and DIY enthusiasts.

Figure 1: AUTOOL CT160 Main Unit and Included Accessories.

2. Інформація про безпеку

Завжди дотримуйтесь наступних запобіжних заходів, щоб запобігти травмуванню або пошкодженню обладнання:

• Operate the device in a well-ventilated area to avoid inhaling fumes from cleaning and testing fluids.
• Використовуйте відповідні засоби індивідуального захисту (ЗІЗ), включаючи захисні окуляри та хімічно стійкі рукавички.
• Переконайтеся, що блок живлення відповідає вимогам пристрою (220 В).
• Do not use corrosive or flammable liquids other than recommended professional cleaning and testing fluids. Medical alcohol (75%+) can be used as an alternative if professional fluids are unavailable, but with caution.
• Keep the device away from open flames, sparks, and heat sources.
• Не розбирайте та не модифікуйте пристрій. Звертайтеся до кваліфікованого персоналу для проведення будь-яких технічних робіт.
• Ensure all connections are secure before operation to prevent leaks.
• Тримайте дітей та сторонніх осіб подалі від робочої зони.

3. Продукт закінчивсяview і компоненти

The AUTOOL CT160 unit comprises a main body with an integrated ultrasonic cleaning bath and a test bench for injectors. It features a control panel for selecting functions and adjusting parameters.

Figure 2: Control Panel and Key Areas of the CT160.

Аксесуари в комплекті:

• 1 * AUTOOL CT160 Fuel Injector Cleaner Tester Main Unit
• 1 * Funnel (for adding test fluid)
• 1 * Ultrasonic cleaning bracket (for placing injectors during cleaning)
• 1 * Micro seals (for auxiliary installation of special fuel injectors)
• 2 * Drain valves (for draining cleaning and test fluid)
• 1 * Locking rods (for fixing the oil separator)
• 1 * Locking nut (for fixing the oil separator)
• 1 * Extended plug (used to block holes on the oil separator)
• 4 * Upper inlet connectors (various sizes: φ9.8mm/φ11mm/φ10.6mm/φ10.5mm/φ13.5mm, for connecting injector top to oil separator hole)
• 3 * Plugs for oil separator (used to block holes on the oil separator)
• 1 * Drive signal line (used to transmit pulse signal, connect to injector signal input pin)
• 4 * Adapter cables (for transferring pulse signal line connector, instead of connecting injector signal input pin directly)
• 1 * Oil Separator (distribution device for pressurized test fluid output to injectors)
• 1 * Power cable (for connecting power)
• 1 * Seal kit (for sealing fuel injector and oil separator junction)
• 1 * User Manual (instructions)

4. Налаштування

Follow these steps for initial setup of your AUTOOL CT160:

1. Розпакування: Carefully remove all components from the packaging and verify against the included accessories list.
2. Розміщення: Place the main unit on a stable, level surface in a well-ventilated area.
3. Підключення живлення: Connect the power cable to the unit and then to a suitable 220V power outlet. Ensure the power switch is in the OFF position before connecting.
4. Підготовка рідини:
   • Чистяча рідина: Pour professional ultrasonic cleaning fluid into the ultrasonic bath. Ensure the fluid level is sufficient to cover the injector nozzles during cleaning.
   • Test Fluid: Pour professional test fluid into the test fluid reservoir. Use the provided funnel to avoid spills.
5. Установка інжектора: Install the appropriate upper inlet connectors and secure the oil separator. Mount the injectors onto the test bench, ensuring they are properly sealed with the provided O-rings and the locking rods.

Figure 3: Fluid Heating Capability for Enhanced Cleaning.

Figure 4: Drain Valve for Fluid Management.

5. Інструкція з експлуатації

The AUTOOL CT160 offers various functions for comprehensive injector maintenance. Ensure the unit is properly set up and fluids are at appropriate levels before beginning any operation.

5.1. Ультразвукова чистка

Ultrasonic cleaning uses high-frequency sound waves to agitate the cleaning fluid, effectively removing carbon deposits and impurities from the injectors.

1. Place the injectors into the ultrasonic cleaning bath using the provided bracket. Ensure the nozzles are submerged in the cleaning fluid.
2. Select the "Ultrasonic Cleaning" function on the control panel.
3. Set the desired cleaning time. The unit can heat the cleaning fluid to 45°C for improved cleaning efficiency.
4. Start the cleaning process. The unit will send pulse signals to the injectors during cleaning to facilitate the removal of internal deposits.
5. Once cleaning is complete, remove the injectors and inspect them.

Figure 5: Ultrasonic Cleaning in Progress.

5.2. Injector Testing Functions

The CT160 simulates various engine conditions to test injector performance. Ensure injectors are securely mounted on the test bench and connected to the oil separator.

Figure 6: Control Panel with Function Menu.

Available tests include:

• Idle Test (0-20 ms): Simulates engine idling conditions to test injector status.
• Medium Speed Test (0-7.5 ms): Simulates engine operation at medium speed.
• High Speed Test (0-4 ms): Simulates engine high-speed performance.
• Acceleration Test: Simulates car acceleration conditions.
• Shift Speed Test: Simulates car gear shift conditions.
• Тест на герметичність: Checks the sealing integrity of the fuel injector.
• Idle Spray Test: Observes injector spray performance at idle.
• Medium Speed Spray Test: Observes injector spray performance at medium speed.
• High Speed Spray Test: Observes injector spray performance at high speed.
• Unit Info: Displays product number and manufacturing date.

1. Select the desired test function from the menu.
2. Adjust parameters such as pulse width and injection times as needed using the control panel.
3. Start the test. Observe the spray pattern, uniformity, and leakage in the graduated cylinders.
4. Compare the results with expected values to diagnose injector performance.

Figure 7: Fuel Injector Testing in Progress.

6. Технічне обслуговування

Proper maintenance ensures the longevity and accurate performance of your AUTOOL CT160.

• Управління рідинами: After each use, especially after cleaning, drain the used cleaning and test fluids using the drain valves (refer to Figure 4). Dispose of fluids according to local environmental regulations.
• Очищення пристрою: Протріть зовнішню частину пристрою м’якою губкоюamp тканиною. Уникайте використання абразивних засобів для чищення або розчинників, які можуть пошкодити покриття або електронні компоненти.
• Injector Adapters and Seals: Regularly inspect injector adapters and seals for wear and tear. Replace them as needed to ensure proper sealing and prevent leaks during operation.
• Зберігання: When not in use, store the unit in a clean, dry environment, away from direct sunlight and extreme temperatures.

7. Вирішення проблем

This section provides solutions to common issues you might encounter with your AUTOOL CT160.

8. Технічні характеристики

Technical specifications for the AUTOOL CT160 Fuel Injector Cleaner & Tester:

Рисунок 8: Детальні технічні характеристики.

9. Гарантія та підтримка

AUTOOL is committed to providing high-quality products and excellent customer service.

Інформація про гарантію:

The AUTOOL CT160 comes with a трирічна гарантія from the date of purchase. During this period, AUTOOL commits to replacing parts free of charge for any manufacturing defects or malfunctions under normal use. This warranty does not cover damage caused by misuse, accident, unauthorized modification, or improper maintenance.

Підтримка клієнтів:

For technical assistance, troubleshooting, or warranty claims, please contact AUTOOL customer support. Refer to the contact information provided on the product packaging or the official AUTOOL webсайт. Будь ласка, підготуйте номер моделі вашого продукту та дату покупки, коли звертаєтесь до служби підтримки.

Figure 9: AUTOOL's Commitment to Quality and Support.