VIESSMANN VITODENS 100 WB1C Ignition Electrode KIT

1. Вступ

This manual provides essential information regarding the Viessmann Vitodens 100 WB1C Ignition Electrode Kit (Part Number 7828718). This kit is a critical component for the reliable operation of Viessmann Vitodens 100 WB1C Combi boilers, specifically models with 26KW, 30KW, and 35KW capacities. It is designed to ensure proper ignition and flame sensing within the boiler's combustion chamber.

Please read this manual carefully before attempting any installation or maintenance. For safety and optimal performance, installation and servicing should only be performed by a qualified and certified heating engineer.

2. Опис продукту

The Viessmann Ignition Electrode Kit 7828718 is a high-quality replacement part essential for the ignition and ionization process in compatible Viessmann Vitodens 100 WB1C boilers. This kit typically includes the ignition/ionization electrode, mounting screws, and a gasket, ensuring a complete and secure replacement.

малюнок 2.1: закінченоview of the Viessmann Ignition Electrode Kit, showing the electrode, mounting screws, and gasket.

The electrode is responsible for generating the spark required to ignite the gas-air mixture in the combustion chamber and for sensing the presence of a flame (ionization). A properly functioning electrode is crucial for the boiler's safe and efficient operation.

малюнок 2.2: Детальний view of the ignition electrode, highlighting its ceramic insulation and metal prongs.

малюнок 2.3: Another perspective of the electrode, showing the connection terminal and mounting plate.

3. Налаштування та встановлення

Важливе зауваження щодо безпеки: Installation of this component involves working with gas appliances and electrical connections. Incorrect installation can lead to serious injury, property damage, or death. Always ensure the boiler is isolated from the main power supply and gas supply before commencing any work. This procedure should only be carried out by a Gas Safe registered engineer or equivalent qualified professional.

1. Приготування: Ensure the boiler is switched off, isolated from the electrical supply, and the gas supply is turned off at the main isolation valve. Allow the boiler to cool down if it has been recently operating.
2. Доступ: Carefully remove the boiler casing and locate the existing ignition electrode assembly. Refer to the specific boiler's service manual for exact location and access procedures.
3. Відключення: Disconnect the electrical lead from the existing electrode. Note its orientation and connection points.
4. Видалення: Unscrew and carefully remove the old electrode assembly. Be mindful of any existing gaskets or seals.
5. Огляд: Inspect the area for any debris or damage. Clean as necessary.
6. Installation of New Electrode: Place the new gasket (if supplied) onto the new electrode. Carefully insert the new electrode into its position, ensuring correct alignment. Secure it with the new mounting screws provided in the kit. Do not overtighten.
7. Підключення: Reconnect the electrical lead to the new electrode, ensuring a secure and correct connection.
8. Повторне складання: Replace the boiler casing.
9. Тестування: Restore gas and electrical supply. Follow the boiler manufacturer's instructions for commissioning and testing the boiler to ensure proper ignition and safe operation. Check for gas leaks if any gas connections were disturbed.

4. Операція

The ignition electrode is an integral part of the boiler's ignition sequence. When a demand for heat or hot water is initiated, the boiler's control system sends a signal to the gas valve to open and to the ignition electrode to generate a high-voltage spark. This spark ignites the gas-air mixture in the combustion chamber.

Once the flame is established, the same electrode often functions as an ionization probe. It detects the presence of the flame by sensing a small electrical current that passes through the flame itself. This ionization current signals to the boiler's control board that ignition has been successful and the flame is stable, allowing the boiler to continue its operation. If no flame is detected within a specified timeframe, the boiler will typically enter a lockout state for safety.

5. Технічне обслуговування

Regular maintenance is crucial for the longevity and efficient operation of your boiler and its components, including the ignition electrode. It is recommended that your boiler undergoes an annual service by a qualified heating engineer.

• Щорічна перевірка: During the annual service, the engineer will inspect the ignition electrode for signs of wear, corrosion, carbon build-up, or cracking in the ceramic insulation.
• Прибирання: Minor carbon deposits on the electrode can sometimes be carefully cleaned by a professional. However, if the electrode shows significant wear or damage, it should be replaced.
• Перевірка зазорів: The gap between the electrode prongs is critical for proper sparking. A qualified engineer will check and adjust this gap according to manufacturer specifications if necessary.
• Заміна: Electrodes are wear-and-tear components and may need replacement periodically, especially if the boiler experiences frequent ignition failures or if the electrode shows visible signs of degradation.

6. Вирішення проблем

If your boiler is experiencing ignition issues, the ignition electrode could be a contributing factor. Below are common symptoms and potential causes related to the electrode. Always consult a qualified heating engineer for diagnosis and repair. Do not attempt to troubleshoot or repair gas appliances yourself.

• Boiler Fails to Ignite / No Spark:
  • Можливі причини: Faulty ignition electrode (cracked ceramic, worn prongs), incorrect electrode gap, loose electrical connection to the electrode, faulty ignition lead, or issues with the boiler's control board.
• Boiler Ignites but Locks Out (Flame Loss):
  • Можливі причини: Faulty ionization function of the electrode, carbon build-up on the electrode preventing proper flame sensing, poor earthing, or issues with the boiler's control board not detecting the flame.
• Переривчасте запалювання:
  • Можливі причини: Electrode nearing end of life, intermittent electrical connection, or minor carbon build-up.

A qualified engineer will use specialized tools to test the electrode's resistance and ionization current, and inspect its physical condition to determine if replacement is necessary.

7. Технічні характеристики

8. Гарантія та підтримка

For information regarding the warranty of your Viessmann Ignition Electrode Kit 7828718, please refer to the warranty documentation provided with your original boiler or contact Viessmann directly. Warranty terms typically cover manufacturing defects.

For technical support, installation queries, or professional servicing, please contact a qualified Gas Safe registered engineer (or equivalent national standard) or the official Viessmann customer support in your region. Do not attempt to repair or modify the product yourself, as this may void the warranty and pose safety risks.

You may also contact the seller, Hanicks Heating & Spares, for purchase-related inquiries.