INSIZE 2304-0255 Compact Dial Indicator User Manual

1. Вступ

1.1 продукт закінченоview

The INSIZE 2304-0255 Compact Dial Indicator is a precision measuring instrument designed for accurate dimensional measurements. It features a compact design with a 0.25-inch measuring range and a graduation of 0.0005 inches, making it suitable for various industrial and scientific applications requiring precise readings of small displacements or variations.

малюнок 1: INSIZE 2304-0255 Compact Dial Indicator. This image displays the INSIZE 2304-0255 Compact Dial Indicator, highlighting its circular dial with a light green face and black markings. The dial features a large black needle indicating measurements and a smaller needle for revolutions. Numerical markings from 0 to 90 are visible, along with graduations of 0.0005 inches. The INSIZE brand logo is prominently displayed on the dial. The indicator is constructed with a polished chrome-plated stem and a spherical contact point.

1.2 Вміст упаковки

• One (1) INSIZE 2304-0255 Compact Dial Indicator
• Інструкція з експлуатації (цей документ)

2. Інформація про безпеку

To ensure safe and proper operation of your INSIZE 2304-0255 Compact Dial Indicator, please observe the following safety precautions:

• Always handle the instrument with care to prevent damage from drops or impacts.
• Do not apply excessive force to the spindle or contact point, as this can affect accuracy and damage internal mechanisms.
• Keep the dial indicator clean and free from dust, debris, and corrosive substances.
• Store the instrument in its protective case or a clean, dry environment when not in use.
• Avoid exposing the indicator to extreme temperatures or humidity.
• Only use the dial indicator for its intended purpose of dimensional measurement.

3. Налаштування

Proper setup is crucial for accurate measurements. Follow these steps to prepare your dial indicator for use:

1. Розпакування: Carefully remove the dial indicator from its packaging. Inspect for any visible damage.
2. Монтаж: Securely mount the dial indicator to a suitable stand or fixture using its stem. Ensure the mounting is rigid and free from vibration. The stem diameter is standard for most indicator holders.
3. Позиціонування: Position the indicator so that its contact point is perpendicular to the surface being measured.
4. Обнулення: Gently bring the contact point into contact with the reference surface or workpiece. Rotate the outer bezel of the dial until the large needle aligns with the "0" mark.
5. Pre-load: For consistent measurements, ensure there is a slight pre-load on the contact point, meaning the spindle is slightly compressed before zeroing.

4. Операція

Once set up, the dial indicator is ready for measurement. The indicator measures the displacement of the spindle.

4.1 Вимірювання

1. Ensure the indicator is properly mounted and zeroed on a reference surface or the initial point of measurement.
2. Move the workpiece or the indicator stand to bring the contact point to the desired measurement location.
3. Observe the movement of the large needle on the dial. Each major division represents 0.001 inches, and each small division represents 0.0005 inches.
4. The small revolution counter needle indicates the number of full revolutions the large needle has made. For this model, the range is 0.25 inches.
5. Read the total displacement by combining the reading from the large needle and the revolution counter.

4.2 Зчитування показників циферблата

The dial is marked with numbers from 0 to 90. The large needle indicates the fractional part of an inch. The small needle indicates the number of full revolutions. For example, if the large needle points to '20' and the small needle has moved one full mark, the reading would be 0.020 inches plus the value indicated by the small needle's position (e.g., 0.1 inch for one full revolution of the small needle). The total range is 0.25 inches.

5. Технічне обслуговування

Regular maintenance ensures the longevity and accuracy of your dial indicator.

• Прибирання: After each use, wipe the contact point, spindle, and body with a clean, soft, lint-free cloth. If necessary, use a small amount of instrument cleaning fluid, applied to the cloth, not directly to the indicator.
• Змащення: The internal mechanisms are factory-lubricated and generally do not require user lubrication. Avoid applying oils or greases unless specifically instructed by the manufacturer.
• Зберігання: Store the dial indicator in its original protective case or a dedicated storage box in a clean, dry, and temperature-controlled environment. Avoid areas with high humidity, dust, or corrosive fumes.
• Огляд: Periodically inspect the contact point for wear or damage. A worn contact point can affect measurement accuracy.
• Калібрування: For critical applications, regular calibration by a qualified technician is recommended to ensure continued accuracy.

6. Вирішення проблем

If you encounter issues with your INSIZE 2304-0255 Compact Dial Indicator, refer to the following common problems and solutions:

7. Технічні характеристики

Key technical specifications for the INSIZE 2304-0255 Compact Dial Indicator:

• Номер моделі: 2304-0255
• Діапазон вимірювання: 0.25 дюймів
• Випускний: 0.0005 дюймів
• Тип продукту: Precision Measuring Instrument
• Виробник: INSIZE
• Країна походження: Китай
• Розміри упаковки: 6.1 дюйма (Д) x 3.82 дюйма (Ш) x 2.64 дюйма (В)
• Вага товару: Approximately 10.56 ounces (package weight)
• ASIN: B01GL4XFXM

8. Гарантія та підтримка

For warranty information, technical support, or service inquiries regarding your INSIZE 2304-0255 Compact Dial Indicator, please contact INSIZE directly or your authorized INSIZE distributor. Refer to the official INSIZE webсайт або упаковку продукту для отримання найактуальнішої контактної інформації.

Виробник: INSIZE

Webсайт: www.insize.com